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Escalator Specific: Inspection,Maintenance, and Repair with OEMReferencesParticipant GuideTransit Elevator/Escalator Maintenance Training ConsortiumCOURSE 303Participant Guide v3
ESCALATOR SPECIFIC: INSPECTION, MAINTENANCE, AND REPAIR WITH OEM REFERENCESREVISION INDEXAny additions, deletions, or revisions are to be listed n of ChangeRevision AuthorUsing Course 212, this newcourse includes hyperlinks toOEM manuals. Manuals aredownloaded fromwww.transportcenter.orgAmri JoynerDisclaimer: This module is intended to educate employees of transit agencies that have agreed to voluntarilyparticipate in the Transit Elevator/Escalator Maintenance Consortium. It is intended only as informal guidance onthe matters addressed, and should not be relied upon as legal advice. Anyone using this document or informationprovided in the associated training program should rely on his or her own independent judgment or, as appropriate,seek the advice of a competent professional in determining the exercise of care in any given circumstances. TheTransit Elevator/Escalator Consortium, it’s participating agencies and labor unions, as well as the TransportationLearning Center, make no guaranty or warranty as to the accuracy or completeness of any information providedherein. The Transit Elevator/Escalator Consortium, its participating agencies and labor unions, as well as theTransportation Learning Center, disclaims liability for any injury or other damages of any nature whatsoever,directly or indirectly, resulting from the use of or reliance on this document or the associated training program.Participant Guide v3
COURSE 303ESCALATOR SPECIFIC: INSPECTION AND BASIC MAINTENANCEAppendix AKONE EcoMod 3000 Online ManualsThe Kone EcoMod 3000 comes with two manuals: one for Maintenance and one for Repair.In the following table, the hyperlinked text shows the page numbers in the relevant manual.Maintenance ManualEcoMod 3000Safety Precautions6Preventative Maintenance Guidelines14Basic Maintenance Schedule21Brake Maintenance32Cleaning74Combplate Maintenance37Drive Maintenance46Guide Maintenance49Handrail Maintenance68Minor Repairs75Step Chain Maintenance62Repair ManualParticipant Guide v3Page NumberPage NumberRecommended Tools5Complete Motor Incline Clean Down42Balustrade Panels Replacement37Drive Motor Replacement23Drive Station Bearings Replacement41Gear Box Seals Replacement35Handrails Replacement14Permanent Magnet Brake Replacement39Step Chain Replacement211
COURSE 303ESCALATOR SPECIFIC: INSPECTION AND BASIC MAINTENANCEAppendix BFujitec Online ManualThe Fujitec 1200 manual used here is courtesy of BART and there are references tosome of their transit locations. There is a separate document for OEM recommendedpreventative maintenance guidelines.Maintenance and Repair ManualFujitec 1200Participant Guide v3Page NumberSafety Precautions4-2Preventative Maintenance Guidelines6-1Lubricant Schedule4-130Brake Maintenance4-81Floorplate Maintenance and Adjustment4-3Floorplate Removal and Replacement4-7Step Maintenance and Adjustment4-11Step Removal and ReplacementDrive Motor Maintenance andAdjustmentsDrive Motor Removal and Replacement4-12Track Maintenance and Adjustment4-42Track Removal and Replacement4-45Step Chain Maintenance and Adjustment4-15Step Chain Removal and Replacement4-16Handrail Maintenance and AdjustmentsHandrail and Handrail Drive ComponentsRemoval and ReplacementBalustrade Panels Maintenance andAdjustmentBalustrade Panels Removal andReplacement4-254-504-694-344-204-212
COURSE 303ESCALATOR SPECIFIC: INSPECTION AND BASIC MAINTENANCEAppendix CSchindler 9700 0nline ManualThe Schindler 9700 manual used here is courtesy of WMATA.Maintenance ManualSchindler 9700Participant Guide v3Page NumberSafety Precautions6-4OEM Recommended Maintenance Schedule6-11General Cleaning Instructions6-7Brake Maintenance7-6Tracks Maintenance8-1Skirt Panels Maintenance8-14Combplate Maintenance9-1Step Chain Maintenance10-10Handrail Maintenance11-1Drive Maintenance7-1Drive Chain Maintenance7-133
ESCALATOR SPECIFIC: INSPECTION AND BASIC MAINTENANCE Participant 1Guide v3 Appendix A KONE EcoMod 3000 Online Manuals The Kone EcoMod 3000 comes with two manuals: one for Maintenance and one for Repair. In the following table, the hyperlinked text shows the page numbers in the relevant manual. EcoMod 3000 Combplate Maintenance
