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1 1/2 NPT SUCTION PORTOriginal iedQualitySUCTION PORTModel M151 1/2" RF 150# ANSIR.255/8" DIA.,(4) HOLESEW. SPC'D. ON6.353.88" DIA. BOLT 1522.41569.218.00203.202: INSTAL & OPMetallicDesign Level 12.0050.80ISO 9001 CertifiedISO 14001 CertifiedAIR INLET3/4" NPT4.94125.464.00101.603: EXP 04: AIR ENDMOUNTING HOLES.50 12.0612.70 306.44R.256.355: WET END12.87326.906.44163.456: OPTIONAL4.00101.601: PUMP SPECSSERVICE & OPERATING MANUALWarren Rupp, Inc.7: WARRANTYA Unit of IDEX Corporation800 N. Main St.,Mansfield, Ohio 44902 USATelephone 419.524.8388Fax 419.522.7867SANDPIPERPUMP.COM Copyright 2017 Warren Rupp, Inc.All rights reservedwa r r e n r u p p. c o m
Safety InformationIMPORTANTWARNINGWhen used for toxic or aggressive fluids, the pump shouldalways be flushed clean prior to disassembly.Read the safety warnings and instructions in this manualbefore pump installation and start-up. Failure to comply withthe recommendations stated in this manual could damage thepump and void factory warranty.Before maintenance or repair, shut off the compressed air line,bleed the pressure, and disconnect the air line from the pump.Be certain that approved eye protection and protective clothingare worn at all times. Failure to follow these recommendationsmay result in serious injury or death.When the pump is used for materials that tend to settle outor solidify, the pump should be flushed after each use toprevent damage. In freezing temperatures the pump should becompletely drained between uses.Airborne particles and loud noise hazards. Wear eye and earprotection.CAUTIONIn the event of diaphragm rupture, pumped material may enterthe air end of the pump, and be discharged into the atmosphere.If pumping a product that is hazardous or toxic, the air exhaustmust be piped to an appropriate area for safe containment.Before pump operation, inspect all fasteners for looseningcaused by gasket creep. Retighten loose fasteners to preventleakage. Follow recommended torques stated in this manual.Take action to prevent static sparking. Fire or explosion canresult, especially when handling flammable liquids. The pump,piping, valves, containers and other miscellaneous equipmentmust be properly grounded.Nonmetallic pumps and plastic components are not UVstabilized. Ultraviolet radiation can damage these parts andnegatively affect material properties. Do not expose to UV lightfor extended periods of time.This pump is pressurized internally with air pressure duringoperation. Make certain that all fasteners are in good conditionand are reinstalled properly during reassembly.WARNINGPump not designed, tested or certified to be powered bycompressed natural gas. Powering the pump with naturalgas will void the warranty.WARNINGThe use of non-OEM replacement parts will void (or negate)agency certifications, including CE, ATEX, CSA, 3A and EC1935compliance (Food Contact Materials). Warren Rupp, Inc. cannotensure nor warrant non-OEM parts to meet the stringentrequirements of the certifying agencies.Use safe practices when liftingkgGrounding ATEX PumpsATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly groundedin accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable forthe transfer of conductive or non-conductive fluids of any explosion group. When operating pumps equipped withnon-conductive diaphragms that exceed the maximum permissible projected area, as defined in EN 13463-1: 2009section 6.7.5 table 9, the following protection methods must be applied: Equipment is always used to transfer electrically conductive fluids or Explosive environment is prevented from entering the internal portions of the pump, i.e. dry runningFor further guidance on ATEX applications, please consult the factory.warrenrupp . comm15mdl1sm-rev0817
SECTION 4: AIR END.11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate AssemblySECTION 5: WET END.17 Diaphragm Drawings Diaphragm ServicingSECTION 6: OPTIONAL CONFIGURATIONS.19 Solenoid Shifted Air Valve2: INSTAL & OP3: EXP VIEW7: WARRANTYSECTION 7: WARRANTY & CERTIFICATES.20 Warranty CE Declaration of Conformity - Machinery ATEX Declaration of Conformity4: AIR ENDSECTION 3: EXPLODED VIEW.8 Composite Repair Parts Drawing Composite Repair Parts List Material Codes5: WET ENDSECTION 2: INSTALLATION & OPERATION.5 Principle of Pump Operation Recommended Installation Guide Troubleshooting Guide6: OPTIONALSECTION 1: PUMP SPECIFICATIONS.1 Explanation of Nomenclature Performance Materials Dimensional Drawings1: PUMP SPECSTable of Contentswarrenrupp . comm15mdl1sm-rev0817
1: PUMP SPECSExplanation of Pump NomenclatureYour Model #:(fill in from velMSXXXXModel #:Pump BrandMWetted Diaphragm/ Check Valve Non-WettedMaterial Check tionsKitOptionsXXXXXNon-Wetted Material OptionsJ1 1/2"Check Valve TypeATEX DetailB BallW Weighted BallDesignII 1 LevelG Ex h IIC T5.225 C (T2) Ga1 DesignII 1D LevelEx h IIIC T100 C.T200 C DaI M1MaterialEx h I MaWettedAISHXA Painted AluminumMETALLICICast IronMarathon Pump SizeS0515AluminumCastII 2IronG Ex h IIC T5.225 C (T2) GbStainless SteelII2DEx h IIIC T100 C.T200 C DbAlloy CUnpaintedII 2 G ExAluminumh ia IIC T5 GbDiaphragm/CheckValve MaterialsII 2 D Ex h ia IIIC T100 CDbPainted Aluminum w/PTFECoated HardwareS Stainless Steel withWetted MaterialNon-WettedStainless Steel HardwareOptionsY Painted MaterialAluminumOptionswithStainless Steel HardwareZ Cast Iron withStainless Steel HardwareH, SCII 2 D Ex h ia IIIC T100 C Db6Porting OptionsNBNPT ThreadsBSP (Tapered) ThreadsA, C, Y**0, 6Raised Face 150#Threaded ANSI FlangeA, H, SW Welded RaisedA,FaceC, Y150# ANSI Flange**0, 6ManifoldsA, H, SRPump Style1 Santoprene/SantopreneII 2 G Ex h mb IIC T5 GbS Standard2 PTFE-Santoprene/PTFEA, H, SA, C, YII 2 D Ex h mb tb IIIC T100 C DbB Nitrile/NitrilePump Options**Pump0 is only ATEX compliant with non-wetted materialoption C0 NoneC optionFKM/PTFE6 Metal MufflerE EPDM/EPDMS1F,I M1Fremove wetted material optionKitX OptionsEPDM/SantopreneG PTFE-Neoprene/PTFE00. NoneWetted MaterialNon-WettedM Santoprene/PTFEP0. 10.30VDC Pulse Output KitATEX DetailOptionsMaterial5.30VDC,OptionsN Neoprene/NeopreneP1. Intrinsically-SafeV FKM/FKM110/120VAC220/240VACII 1 G Ex h IIC T5.225 C (T2) GaZ One-Piece Bonded/PTFEPulse Output KitII 1D Ex h IIIC T100 C.T200 C DaH,I,SI,ZP2. 110/120 or 220/240VACCheck Valve SeatI M1 Ex h I MaPulse Output KitA AluminumE0. Solenoid Kit with 24VDC CoilC Carbon SteelE1. Solenoid Kit with 24VDCII 2 G Exh IIC T5.225 C (T2) GbS StainlessSteelA, H, I, S, X Explosion-ProofA, I,CoilY, ZII 2 D Ex h IIIC T100 C.T200 C DbT PTFEW UHMWII 2 G E x h ia IIC T5 GbPumpOptionsA, H, I, S, XA, I, Y, Z2Gh mbpumpIIC T5GbYour SerialII#:(fillExin fromnameplate)A, H, I, S, XA, I, Y, Z**0, 6E2. Solenoid Kit with 24VAC/12VDC CoilE3. Solenoid Kit with 12VDCExplosion-Proof CoilE4. Solenoid Kit with 110VAC CoilE5. Solenoid Kit with 110VAC S05, S1FExplosion-Proof CoilE6. Solenoid Kit with 220VAC CoilKit OptionsE7. Solenoid Kit with 220VACExplosion-Proof CoilE8. Solenoid Kit with 110VAC, 50 HzII 1 G ExExplosion-Proof Coil00II 1D Ex hE9. Solenoid Kit with 230VAC, 50 HzI M1 Ex hExplosion-Proof CoilSP. Stroke Indicator Pins00A1. Solenoid Kit with 12 VDCATEX Compliant CoilP1 A2. Solenoid Kit with 24 VDCATEX Compliant CoilA3. Solenoid Kit with 110/120 VACA1, A2, A3, A4 50/60 Hz ATEX Compliant CoilA4. Solenoid Kit with 220/240 VAC50/60 Hz ATEX Compliant CoilPumpOptionsKit Options6006Note: Pump models equipped with theseexplosion-proof solenoid kit options E1, E3,E5, E7, E8 or E9, are certified and approvedP1 by the above agencies. They are NOT ATEXcompliant.6IEC EEX m T4Non-WettedMaterial OptionsPumpOptionsKit OptionsH, I, SI, S, Z600A, H, I, S, XA, I, S, Y, Z600II 2 G Ex h ia IIC T5 GbII 2 D Ex h ia IIIC T100 C DbA, H, I, S, XA, I, S, Y, Z6P1II 2 G Ex h mb IIC T5 GbII 2 D Ex h mb tb IIIC T100 C DbA, H, I, S, XA, I, S, Y, Z6A1, A2, A3, A4ATEXDetailS15, S20, S30II 1 G Ex h IIC T5.225 C (T2) GaII 1D Ex h IIIC T100 C.T200 C DaI M1 Ex h I MaII 2 G Ex h IIC T5.225 C (T2) GbII 2 D Ex h IIIC T100 C.T200 C Db1 Model M15 MetallicWetted MaterialOptionsII 2 G ExII 2 D ExII 1 G ExII 1D Ex hI M1 Ex h00A1, A2, A3, A4ATEX DetailII 2 G ExII 2 D ExS15, S206II 2 D Ex h mb tb IIIC T100 C DbII 2 G ExII 2 D Exwarrenrupp . comm15mdl1sm-rev0817II 2 G ExII 2 D ExII 2 G ExII 2 D ExII 2 G ExII 2 D ExPB 1/4II 1 G ExII 1D Ex hI M1 Ex hII 2 G ExII 2 D ExII 2 G ExII 2 D Ex
PerformanceM15 METALLICSI (6905HEADSOLIDS-HANDLING Up to .25 in. (6mm)HEADS UP TO 125 psi or 289 ft. of water(8.6 Kg/cm2 or 86 meters)4.8 Ba80 PSI (5.4470260 PSI40DISPLACEMENT/STROKE .41 Gallon / 1.55 literMAX OPERATING PRESSURE 125 psi (8.6 bar)0ar)I (2.72Bar)3020 PSI (1.36 Bar)Air Inlet1000SHIPPING WEIGHT Aluminum 53 lbs. (24kg) Cast Iron 93 lbs. (42kg) Stainless Steel 95 lbs. (43kg)Bar)(4.08 B40 PS3020130 (51)50 (85)60503r)40 (68)80AIR DISTRIBUTION VALVE No-lube, no-stall design1: PUMP SPECS610 (17) 20 (34)100 040125605070U.S. Gallons per minute150175200225250Liters per mance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.FEETCAPACITY 0 to 106 gallons per minute(0 to 401 liters per minute)BARMODEL S15 Metallic Performance CurveSUCTION/DISCHARGE PORT SIZE 1½" NPT (internal) 1½" BSP Tapered (internal) 1½" ANSI 150# Raised Face Flanges0425CAPACITYMaterialsMaterial Profile:OperatingTemperatures:Polypropylene: A thermoplastic polymer. Moderate tensileand flex strength. Resists stong acids and alkali. Attacked bychlorine, fuming nitric acid and other strong oxidizing agents.180 F82 C32 F0 CPVDF: (Polyvinylidene Fluoride) A durable fluoroplastic withexcellent chemical resistance. Excellent for UV applications.High tensile strength and impact resistance.250 F121 C0 F-18 CSantoprene : Injection molded thermoplastic elastomer withno fabric layer. Long mechanical flex life. Excellent abrasionresistance.275 F135 C-40 F-40 CUHMW PE: A thermoplastic that is highly resistant to a broadrange of chemicals. Exhibits outstanding abrasion and impactresistance, along with environmental stress-cracking resistance.180 F82 C-35 F-37 CUrethane: Shows good resistance to abrasives. Has poorresistance to most solvents and oils.150 F66 C32 F0 CVirgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.Very few chemicals are known to chemically react with PTFE;molten alkali metals, turbulent liquid or gaseous fluorine anda few fluoro-chemicals such as chlorine trifluoride or oxygendifluoride which readily liberate free fluorine at elevatedtemperatures.220 F104 C-35 F-37 CCAUTION! Operating temperature limitations are as follows:Max.Min.Conductive Acetal: Tough, impact resistant, ductile. Goodabrasion resistance and low friction surface. Generally inert, withgood chemical resistance except for strong acids and oxidizingagents.190 F88 C-20 F-29 CEPDM: Shows very good water and chemical resistance. Haspoor resistance to oils and solvents, but is fair in ketones andalcohols.280 F138 C-40 F-40 CFKM: (Fluorocarbon) Shows good resistance to a wide rangeof oils and solvents; especially all aliphatic, aromatic andhalogenated hydrocarbons, acids, animal and vegetable oils.Hot water or hot aqueous solutions (over 70 F(21 C)) willattack FKM.350 F177 C-40 F-40 CHytrel : Good on acids, bases, amines and glycols at roomtemperatures only.220 F104 C-20 F-29 CNeoprene: All purpose. Resistance to vegetable oils. Generallynot affected by moderate chemicals, fats, greases and manyoils and solvents. Generally attacked by strong oxidizing acids,ketones, esters and nitro hydrocarbons and chlorinated aromatichydrocarbons.200 F93 C-10 F-23 CNitrile: General purpose, oil-resistant. Shows good solvent, oil,water and hydraulic fluid resistance. Should not be used withhighly polar solvents like acetone and MEK, ozone, chlorinatedhydrocarbons and nitro hydrocarbons.190 F88 C-10 F-23 CMetals:Nylon: 6/6 High strength and toughness over a widetemperature range. Moderate to good resistance to fuels, oilsand chemicals.180 F82 C32 F0 CStainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings forgeneral applications. Commonly referred to as 316 Stainless Steel in the pump industry.Ambient temperature range:Process temperature range:Maximum and Minimum Temperatures are the limits for which these materials can be operated.Temperatures coupled with pressure affect the longevity of diaphragm pump components.Maximum life should not be expected at the extreme limits of the temperature ranges.Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.For specific applications, always consult the Chemical Resistance Chart.-20 C to 40 C-20 C to 80 C for models rated as category 1 equipment-20 C to 100 C for models rated as category 2 equipmentIn addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.warrenrupp . comm15mdl1sm-rev0817Model M15 Metallic 2
1: PUMP SPECSDimensional DrawingsM15 Metallic - NPTDimensions in inches (mm dimensions in brackets). Dimensional Tolerance: 1/8" ( 3mm)The dimensions on this drawing are for refe
Pump Style S Standard Pump Options 0 NoneC 6 Metal Muffler Kit Options 00. None P0. 10.30VDC Pulse Output Kit P1. Intrinsically-Safe 5.30VDC, V 110/120VAC 220/240 VAC Pulse Output Kit P2. 110/120 or 220/240VAC Pulse Output Kit E0. Solenoid Kit with 24VDC Coil E1. Solenoid Kit with 24VDC Explosion-Proof Coil Pump Brand M Marathon Pump Size .
