Supplier Quality System Requirements

Transcription

AEROSPACE SUPPLIER QUALITY REQUIREMENTSNumber: ASQR-01Revision: 10Effective Date: 11-1-2016Page 1 of20Supplier Quality System RequirementsWARNINGThis document is the property of United Technologies Corporation (UTC). You may not possess, use, copy or disclose this document or anyinformation in it, for any purpose, including without limitation to design, manufacture, or repair parts, or obtain FAA or other government approvalto do so, without UTC’s express written permission. Neither receipt nor possession of this document alone, from any source, constitutes suchpermission. Possession, use, copying or disclosure by anyone without UTC’s express written permission is not authorized and may result incriminal and/or civil liability.INTRODUCTIONThis specification defines supplier quality requirements as agreed upon by the following businessentities herein referred to as “Member”.Pratt & WhitneyPratt & Whitney CanadaUTC Aerospace SystemsPWP&WCUTASThis document employs, as a foundation, International Aerospace Quality Group (IAQG) 9100 Quality Management Systems - Requirements for Aviation, Space and Defense Organizations. Inthe Americas, the standard is issued by SAE International, and is published as AS9100. UTCsuppliers may use AS9100 or any of the IAQG authorized equivalents (e.g., EN9100 or JISQ9100) to meet requirements listed herein.Suppliers are expected to comply with AS9100 requirements and the additional Memberrequirements defined herein. In an effort to standardize the use, application, and integration of theUTC-unique requirements with global quality system requirements, the AS9100C paragraphnumbering scheme has been used. In this document the term “supplier” is synonymous with theterm “organization” as used in AS9100. Paragraphs not listed herein indicate no additional Memberrequirements associated with said paragraph in AS9100. Where a list within this document usesletters (e.g., a, b, c), the requirement supplements the AS9100 text for the same letter. Where a listwithin this document uses numbers (e.g., 1, 2, 3) the requirement is additional and unique to UTC.Where a supplier provides product or service to more than one Member, the requirementscontained herein are to be uniquely applied to each individual Member.Each Member, its representatives, its customers and its customer’s governmental agencies andregulatory agencies shall have the right of entry into a supplier’s facility or that of theirsubcontractors, suppliers and/or business partners. Entry shall provide for access to quality systemdocumentation, quality records as well as the ability to conduct audits, verify product andprocesses.Note: For guidelines on implementing supply chain best practices, reference IAQG SupplyChain Management Handbook (SCMH).Unpublished Work - UNITED TECHNOLOGIES CORPORATION 2016This document contains no technical data subject to the EAR or the ITARCOPIES PRINTED FROM THE ONLINE SYSTEM ARE CONSIDERED UNCONTROLLED

AEROSPACE SUPPLIER QUALITY REQUIREMENTSNumber: ASQR-01Revision: 10Effective Date: 11-1-2016Page 2 of20TABLE OF CONTENTS1. SCOPE . 31.1 General . 31.2 Application . 32 NORMATIVE REFERENCES . 53 TERMS AND DEFINITIONS . 74 QUALITY MANAGEMENT SYSTEM . 94.1 General Requirements . 94.2 Documentation Requirements . 116 RESOURCE MANAGEMENT . 126.2 Human Resources . 127 PRODUCT REALIZATION. 137.1 Planning of Product Realization . 137.2 Customer-Related Processes . 137.4 Purchasing . 147.5 Production and Service Provision . 157.6 Control of Monitoring and Measuring Equipment . 188 MEASUREMENT, ANALYSIS AND IMPROVEMENT . 188.2 Monitoring and Measurement . 188.3 Control of Nonconforming Product . 208.5 Improvement . 20Table 1: ASQR-01 Applicability Table . 4Table 2: Documents Referenced in ASQR-01 . 5Table 3: Forms Referenced in ASQR-01 . 7Table 4: Communication Forms . 10Table 5: Retention Periods for Records Pertaining to the Following Part Types . 12Table 6: Minimum Vision Requirements. 12REVISION SUMMARYThis document has been significantly revised.Unpublished Work - UNITED TECHNOLOGIES CORPORATION 2016This document contains no technical data subject to the EAR or the ITARCOPIES PRINTED FROM THE ONLINE SYSTEM ARE CONSIDERED UNCONTROLLED

AEROSPACE SUPPLIER QUALITY REQUIREMENTSNumber: ASQR-01Revision: 10Effective Date: 11-1-2016Page 3 of20QUALITY MANAGEMENT SYSTEMS – REQUIREMENTS1. SCOPE1.1GeneralThis specification applies to all Original Equipment Manufacturer aerospace suppliers thatfurnish product, material, processes, or product related services to any of the aboveMembers as a contractual requirement regardless of supplier’s industry, regulatoryaccreditation, or certification status, and each such supplier shall be responsible forensuring that every member of its supply chain complies with the requirements set forthherein. Members reserve the right to flow down additional requirements to satisfy specificcustomer and/or business requirements.1.2ApplicationTable 1 defines which sections of this requirement apply based on the specific types ofproducts or services provided by supplier to Member(s). Supplier shall determine theirSupplier Type below based upon the types of products delivered to and/or servicesperformed for Member(s) as described in Section 3.0, “Terms and Definitions”. Suppliershall then use the Table 1 to complete the appropriate compliance review (see Section4.1.10). In the event that supplier provides products or services described by two or moreSupplier Types, the requirements for each Supplier Type shall apply.Supplier shall use Table 1 to identify contractual requirements that shall be included onsupplier POs when procuring components, raw materials, or services related to productsdelivered to and/or services performed for Member(s).Note: Additional sections may apply to a given supplier based on Member-specificrequirements.Unpublished Work - UNITED TECHNOLOGIES CORPORATION 2016This document contains no technical data subject to the EAR or the ITARCOPIES PRINTED FROM THE ONLINE SYSTEM ARE CONSIDERED UNCONTROLLED

AEROSPACE SUPPLIER QUALITY REQUIREMENTSNumber: ASQR-01Revision: 10Effective Date: 11-1-2016Page 4 of20Table 1: ASQR-01 Applicability xxxxxxxIndustry StandardPart or Raw MaterialManufacturerxxxxCalibration orLaboratory ServiceProviderxxxxSpecial ProcessSupplierDistributor(any product type)All sections prior to 4.04.1.14.1.24.1.34.1.44.1.54.1.64.1.74.1.84.1.9 1. – 4.1.9 3.4.1.104.1.114.1.124.1.134.1.144.2.3 1.4.2.4 1. – 4.2.4 3.6.2.2 a)7.1 d)7.1.4 1. – 7.1.4 2.7.2.2 1.7.2.2 2.7.2.37.2.3 a)7.4.1 a)7.4.2 1.7.4.3 1.7.4.3 2.1 – 7.4.3 2.27.4.3 3.7.5.1 f) 1.DesignResponsibleSupplierASQR-01 SectionBTP - UTC MemberDesign PartManufacturerSupplier xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxUnpublished Work - UNITED TECHNOLOGIES CORPORATION 2016This document contains no technical data subject to the EAR or the ITARCOPIES PRINTED FROM THE ONLINE SYSTEM ARE CONSIDERED UNCONTROLLEDxxxx

AEROSPACE SUPPLIER QUALITY REQUIREMENTSNumber: ASQR-01Revision: 10Effective Date: 11-1-2016Page 5 ndustry StandardPart or Raw MaterialManufacturerxCalibration orLaboratory ServiceProviderSpecial ProcessSupplierxxxxDistributor(any product type)7.5.1 f) 2.1 – 7.5.1 f) 2.57.5.1.1 1. – 7.5.1.1 3.7.5.2 1.7.5.2 a) 1.7.5.2 a) 2.7.5.2 b)7.5.47.6 a)7.6 a) 1. – 7.6 a) 2.8.2.2 1.8.2.4 1. – 8.2.4 4.8.3 b-c)8.3 d-e)8.5.2 f) 1. – 8.5.2 f) 2.DesignResponsibleSupplierASQR-01 SectionBTP - UTC MemberDesign PartManufacturerSupplier Typexxxxxxxxxxxxxxxxx2.NORMATIVE REFERENCES2.1It is the responsibility of supplier to obtain latest revisions of any documents specified bythis ASQR. These documents include, but may not be limited to, the following:Table 2: Documents Referenced in ASQR-01DocumentTitleAIA/NAS 410NAS Certification & Qualification of Nondestructive TestPersonnelANSI/NCSL Z540.3Requirements for the Calibration of Measuring and TestEquipmentAS5553Fraudulent/Counterfeit Electronic Parts; Avoidance,Detection, Mitigation, and DispositionAS6174Counterfeit Materiel; Assuring Acquisition of Authentic andConforming MaterielUnpublished Work - UNITED TECHNOLOGIES CORPORATION 2016This document contains no technical data subject to the EAR or the ITARCOPIES PRINTED FROM THE ONLINE SYSTEM ARE CONSIDERED UNCONTROLLED

AEROSPACE SUPPLIER QUALITY REQUIREMENTSNumber: ASQR-01Revision: 10Effective Date: 11-1-2016Page 6 of20DocumentTitleAS9100Quality Management Systems – Requirements forAviation, Space and Defense OrganizationsAS9102Aerospace First Article Inspection RequirementAS9103Variation Management of Key CharacteristicsAS9117Delegated Product Release VerificationAS9120Quality Management Systems Requirements for Aviation,Space, and Defense DistributorsAS13000Problem Solving Requirements for SuppliersAS13001Supplier Self Release Training RequirementsAS13002Requirements for Developing and Qualifying AlternateInspection Frequency PlansAS13003Measurement Systems Analysis Requirements for theAero Engine Supply ChainASQR-07.5Control of SoftwareASQR-09.1Flight Safety Parts ProgramASQR-09.2UTC Production Part Approval Process (UPPAP)ASQR-15.1Foreign Object Damage/Debris Prevention,Handling, Storage, Packaging, Preservation and DeliveryASQR-20.1Supplier Sampling RequirementsAWS D17.1Specification for Fusion Welding for AerospaceApplicationsIAQG SCMHIAQG Supply Chain Management HandbookISO 10012Measurement Management Systems – Requirements forMeasurement Processes and Measuring EquipmentISO 17025General Requirements for the Competence of Testing andCalibration LaboratoriesNadcap AC 7004Nadcap: Quality Management SystemUTCQR-09.1Process Certification RequirementsUTC QDLUTC Qualified Distributor ListUnpublished Work - UNITED TECHNOLOGIES CORPORATION 2016This document contains no technical data subject to the EAR or the ITARCOPIES PRINTED FROM THE ONLINE SYSTEM ARE CONSIDERED UNCONTROLLED

AEROSPACE SUPPLIER QUALITY REQUIREMENTSNumber: ASQR-01Revision: 10Effective Date: 11-1-2016Page 7 of20Table 3: Forms Referenced in ASQR-01Form3.TitleAS9102 FAI Form 1Part Number AccountabilityAS9102 FAI Form 3Characteristic Accountability Verification, and CompatibilityEvaluationASQR-01 Form 1ASQR-01 Audit ChecklistASQR-01 Form 2Process Change NotificationASQR-01 Form 3Supplier CommunicationASQR-01 Form 4Supplier Work Transfer RequestASQR-01 Form 5Compliance Gap AnalysisASQR-01 Form 6Notice of Potential Quality Escape (NOPQE)ASQR-01 Form 7Delegated Quality Representative (DQR) Candidate ApplicationASQR-01 Form 8Letter of Agreement, Delegated Quality Representative ProgramASQR-01 Form 9Distributor RequestASQR-09.2 Form 1UPPAP ApprovalTERMS AND DEFINITIONSNote: The Definitions and numbering contained herein are supplemental to the definitionscontained in AS9100 and therefore start at number 3.5.3.5BTP - UTC Member Design Part ManufacturerSupplier of products and/or assemblies with Member-designated part numbers as definedon proprietary Member drawings or other technical definitions (also known as Build To Print(BTP) parts).Note: Castings and forgings are considered BTP - UTC Member Design Parts3.6Calibration Service ProviderOrganization qualified to perform calibration services on Measuring and Test Equipment(M&TE) used in the production of Member products.3.7Delegated Product Release Verification (DPRV) ProgramA process whereby a supplier is delegated the authority to act on behalf of the delegatingorganization to verify and release products/services.Unpublished Work - UNITED TECHNOLOGIES CORPORATION 2016This document contains no technical data subject to the EAR or the ITARCOPIES PRINTED FROM T

the Americas, the standard is issued by SAE International, and is published as AS9100. UTC suppliers may use AS9100 or any of the IAQG authorized equivalents (e.g., EN9100 or JIS-Q9100) to meet requirements listed herein. Suppliers are expected to comply with AS9100 requirements and the additional Member requirements defined herein. In an effort to standardize the use, application, and