WIXLIB

Agiecut Classic, Challenge,Evolution, ExcellenceC2.1Technical dataPlace of installationConnectionsTransport06.2002AGIECH-6616 LosoneTelephone 41 / 91 / 806 91 11Telefax 41 / 91 / 806 92 60AGIE CHARMILLES GroupGEORG FISCHER GF Manufacturing Technology

Table of contents1 Technical data1.1 AGIECUT CLASSIC 2 / 31.2 AGIECUT CHALLENGE, EVOLUTION, EXCELLENCE 2 / 34462 Requirements for the place of installation92.1 Installation plan and connection values for AGIECUT CLASSIC292.2 Installation plan and connection values for AGIECUT CLASSIC3102.3 Installation plan and connection values for AGIECUT CLASSIC3S 112.4 Connection values AGIECUT CLASSIC 2/3132.5 Installation plan and connection values for AGIECUTCHALLENGE, EVOLUTION, EXCELLENCE 2142.6 Installation plan and connection values for AGIECUTCHALLENGE, EVOLUTION, EXCELLENCE 2 with WPC (workpiece pallet changer)152.7 Installation plan and connection values for AGIECUTCHALLENGE, EVOLUTION, EXCELLENCE 3162.8 Installation plan and connection values for AGIECUTCHALLENGE, EVOLUTION, EXCELLENCE 3 with WPC (workpiece pallet changer)172.9 Connection values AGIECUT CHA/EVO/EXC 2/3182.10Environment19Agiecut Cla, Cha, Evo, Exc AGIE 06.20023 Connecting the equipment3.1 Mains supply connection3.1.1 General requirements3.1.2 Detailed requirements3.2 Pneumatic and hydraulic connections3.3 Clamping plates2222222225304 Accessories, Options, Variants4.1 Printer4.2 Trasformers TP-E 415/4164.3 Voltage stabilizer E334n/12AI4.4 Line conditioner TST-12AI4.5 Mobile air compresser ECO 3/404.6 Handling device WPC (Workpiece Changer)4.7 Flow cooler unit WG 15a TP (CLASSIC)4.8 Cooling water unit WG 20a TPS (CLASSIC)4.9 Cooling water unit WG 27a TCPS (CHA/EVO/EXC)373737383839394041425 Commodities5.1 Water (dielectric)5.2 Wire 445.3 Filter cartridges5.4 Deionising resin5.5 Lubricants5.6 Cleaning material5.7 Anticorrosive agents5.8 Wear parts4343C2.12454546464748Technical data, Place of installation, Connections, Transport

6 Transport496.1 Types of transport506.2 Types of packing596.3 Packing dimensions and weights606.4 Unloading the equipment616.5 Acclimatising the equipment616.6 Unpacking the equipment626.7 Transport to the place of installation and remove the pallet 636.8 Placing the equipment686.9 Standard accessories, accompanying material, documentation686.10Completeness check68Keyword indexAgiecut Cla, Cha, Evo, Exc AGIE 06.2002C2.1369Technical data, Place of installation, Connections, Transport

1 Technical data1.1 AGIECUT CLASSIC 2 / 3EDM systemEquipment dimensionsAGIECUTCLASSIC 21’640 x 2’040 x x2’220 mmlength x width x heightfloor to workpiece clamping leveldistanceNet weight of equipmentWeight ready for workUtilitiesmax. workpiece dimensions2’580 kg (2S: 2680 kg)ca. 2’800 kg (2S: 3230 kg)rated line powerline voltageCompressed air connection andcharacteristicscapacity requiredlength x width x heightmax. workpiece weightTravelsHigh-speed motionDrivesJogboxControl consoleAGIEJET wire threading systemCombination wire guide systemWire driveAGIESETUP 2DWork tankFlushingAGIEDUOFLUX(2S/3S: without bath)DAX / Y / Z axesU / V axesmax. taper / heightX, Y axesU / V / Z axesX / Y / U / V / Z axesremote controlcolour screeninput elementsthreadable heightthreading nozzleswire diameter V guidetoroide guidewire spoolwire tensionwire speedwire feedwire disposalmeasuring cyclesdooraccessibilityclamping baseoperating modesManual level adjustment(2S/3S only)pressurecombinationdielectric conditioning unitcharge volumepre-deionised waterFilter / mediumfiltrate qualitydeionising resinwater conductivity controlcooling systemAgiecut Cla, Cha, Evo, Exc AGIE 06.2002AGIECUTCLASSIC 31’940 x 2’300 x 2’220 mm(3S :h max. 2607 mm)1’075 mmC2.143’460 kg (3S: 3900 kg)ca. 3’690 kg (3S: 4650 kg)9,7 kW3 x 400 V 10% 7 mm, 6 8 bar, 5 m3 / hour, filtered (class 2 ISO/DIS85731, max. dust residue 1µm resp. 1 mg/m3), dried (class 4ISO/DIS8573-1, max. water residue 6 g/m3 at 3 C DTP) andnot oiled (class 4 ISO/DIS8573-1, max. oil residue 5 mg/m3)with WPC 150 l1.5 6 kW750 x 550 x 250 mm (2S: with1’050 x 650 x 250 mm (3S:bath, h max. 150 mm)with bath, h Max. 300 mm /with suppl. Tank 420 mm)450 kg800 kg(2S: : with bath 200 kg)(3S: with bath 400 kg)350 / 250 / 256 mm500 / 350 / 256 mm 70 / 70 mm30 / 100 mm900 mm/min600 mm/minbrushless AC servomotorsfor X/Y/U/V/Z axes movementTFT 15” XGA (1024 x 768)alphanumerical push-button keyboard / mouseup to 250 mm2 mm / 1 mm (Option)0.2 0.33 mmcylindrical to 2 2 30 up to 25 kg0 25 N60 300 mm/ssemi-automaticchopperfor automatic determination of workpiece positionmanual drop typefrontleft / right beam with supporting plateAGIEDUOFLUX (2S/3S: in bath or AGIEDUOFLUX without bath0 190 mm0.2 18 bar programmablecoaxial flushing / high and low pressure / suctioncombined water curtain flood around coaxial flushingintegrated220 litre (2S: 550 litres / 3S: 750 litres, with suppl. Tank 1000litres)10 µS/cm2 filter casings with 4 cartridge filters(2S/3S: 4 casings with 8 cartridge filters)5 µm10 litre1 25 µS/cm automaticexternal flow cooler unit with circulation pump(2S/3S: water/water cooler with 1 autom. temp. reg.)Technical data, Place of installation, Connections, Transport

Technical data AGIECUTCLASSIC 2/3 (continuation)EDM systemAGIEHSSCAGIEVISIONgeneratormean working currentfeed controlcooling systemmax. cutting rate, cylindrical [1]best roughness Ra [1]mean contour tolerance Tkm [1]control / operator interface systemoperating systemoperating modeCPUunits of measurementcommand formatsmallest programmable stepmax. command lengthmax. path HELPGRAFICHECKrescue strategiesDYNAMIC CORNER CONTROLPURECUTlanguagesstorage capacityinterfacesdata storage mediaVariants and Options (seeprice list)2 filter casings (2S/3S: Standard)Clamping frameHandbox with AGIEJOGGERCooling kit (2S/3S: Standard)Extension kit for wire smaller0.15 0.1 mmPIECEINSERTUSERSEQUENCEAGIESETUP 3DVARIOCUTR-MODULAccessoriesCooling of standard version(not 2S/3S)Cooling of variant with coolingkit[1]AGIECUTCLASSIC 2 / 3integrated45 Aservo controlled / fixed feedfan with ambient air (2S/3S: water/water cooler)300 mm2/min with wire CCS 0.33 mm0.30 µm 6 µmintegrated / object-oriented man/machine interfaceOS/2 multitasking operating systemmultiprocessorPentium for CNC and operator interfacemm / inchabsolute / incremental0.0001 mm15 places with floating point6 mmautomatic suggestion of technology based on machining objectivesimport of PP100, PP123 AGIECUT geometriesfor importing of machining objectives andadditional information for machining jobpredefined machining strategiesDNC port with Xon/Xoff and LSV2 protocolscontext-sensitive help functions, explanations with text andgraphics2D in principal views, selectable in 3Drethreading on wire break / on “no-thread” detection,restart after power failureDynamic path optimisation and process adaptation on radiireduction of the oxidization effect on the workpiece surfaceChinese - Czech - Danish - Dutch - English - French - German Italian - Japanese - Russian - Spanishhard disk 9 GB2 x RS232C / 1 x parallel31/2” disc / CD-ROMwith additional 4 filter cartridgesextended filter autonomyinstead of the supporting plateset-up functions, LCD displayand electronic handwheelheat exchangeruniversal clamping framewire drive system/ work tank/ measuring cyclesfor X/Y/U/V/Z axes movementair/water for generator and control unit,water/water for the dielectric unitfor small internal radii and narrowslots applicationsquickly insert rush orders without effortPredefined and user defined machining strategiespickup cycles for automatic determination of workpiece planeand positionautomatic process optimisationfinishing-power modul Ra 0.2 µmtechnical requirementscooling capacity required 1.5 6 kW,flow approx. 30 l/min, pressure ca. 1 barcooling capacity required 1.5 7 kW,Water temperature TAmbient 7 C, flow approx. 20 l/min,pressure ca. 1.5 3 barwire drive system adaptation andtechnologycooling systemflow cooler unit with circulationpumpcooling water unitwith AGIE standard settingsAgiecut Cla, Cha, Evo, Exc AGIE 06.2002C2.15Technical data, Place of installation, Connections, Transport

1.2 AGIECUT CHALLENGE, EVOLUTION, EXCELLENCE 2 / 3EDM systemEquipment dimensionsNet weight of equipmentWeight ready for workUtilitiesmax. workpiece dimensionsmax. workpiece weightTravel distancesHigh-speed movementDrivesMachine correctionsAccuracy accord. ToISO 230-2X, Y axesU, V axesRemote control unit with LCDdisplayAGIEJOGGERControl consoleAGIEJET wire threading systemCombi wire guide systemWire driveAGIESETUP 3D(CHA AGIESETUP 2D)Work tankAgiecut Cla, Cha, Evo, Exc AGIE 06.2002length x width x heightdistance floor-clamping planepieceAGIECUTAGIECUTCHA/EVO/EXC 2, EXC 2 FCHA/EVO/EXC 32’215 x 2’215 x x2’220 mm2’800 x 2’400 x x2’220 mm1’100 mm3’600 kgca. 4’500 kgrated line powerline voltageCompressed air connection andcharacteristicscooling water temperature/flowrate/pressurecooling capacity requiredlength x width x heightsubmerged / not submergedX / Y / Z axesU / V axesmax. taper / heightX, Y axesU / V / Z axesX / Y / U / V / Z axesX / Y / U / V / Z axes10.5 kVA3 x 400 V 10% 7 mm, 6 8 bar, 5 m3 / hour, filtered (class 2ISO/DIS8573-1, max. dust residue 1µm resp. 1 mg/m3),dried (class 4 ISO/DIS8573-1, max. water residue 6 g/m3 at 3 C DTP) and not oiled (class 4 ISO/DIS8573-1, max. oilresidue 5 mg/m3) with WPC 150 lTAmbient 7 C / 20 l/min / 1.5 3 bar7.5 kW750 x 550 x 250 mm1’050 x 650 x 250 mm200 / 450 kg400 / 800 kg350 / 250 / 256 mm500 / 350 / 256 mm 70 / 70 mm30 / 100 mmCHA/EVO 3’000 mm/min, EXC/EXC 2F 900 mm/min600 mm/minbrushless AC servomotorslinearity / angularity / screw pitch5 µm, EXC 4 µmCHA 2 µm, EVO 1.5 µm, EXC 1 µm2.5 µm, EXC 1.5 µm5 µm2 µm2.5 µmwire drive / work tank / measuring cyclespositional variation Pamean positional spread Psmean reversal distance Upositional variation Pamean positional spread Psmean reversal distance Usetup functionsaxis displayelectronic handwheel(CHA / EVO option)colour displayinput elementsthreadable heightthreading nozzleswire diameter V guidetoroide guidewire spoolwire tensionwire speedwire feedwire disposalmeasuring probe and measuringcyclestankaccessibilityclamping systemoperating modelevel adjustmentC2.164’500 kgca. 6’000 kg0.0001 mmfor X / Y / U / V / Z axesTFT 15” XGA (1024 x 768)alphanumerical push-button keyboard / mouseup to 250 mm2 mm, 1 mm0.1 0.33 mm, EVO 2SFF EXC 2F 0.03 – 0.33cylindrical to 2 2 30 up to 25 kg0 25 N60 300 mm/ssemi-automaticchopperautomatic determination of workpiece plane and positionautomatic drop tankfront / leftclamping support or universal clamping framewater bath and/or coaxial flushing0 250 mm automaticTechnical data, Place of installation, Connections, Transport