Transmission: Subject: Engagement, Slipping, Burnt .

Transcription

Technical Bulletin #1685Transmission: 6L SeriesSubject: Low Line Rise in R, Delayed ReverseEngagement, Slipping, Burnt ClutchesApplication: GMIssue Date: June, 20156L SeriesLow Line Rise in R, Delayed Reverse Engagement, SlippingWhile working on a GM vehicle equipped with a 6L series transmission, you may encounter erratic orlow line rise in reverse, delayed reverse engagement, slipping or burnt clutches. These concerns maybe caused by a worn boost valve and sleeve located in the pump. Replacing the boost valve and sleevemay repair this concern.Copyright 2015 ATRA All Rights ReservedPH Page 1 of 1

Technical Bulletin #1686Transmission:Subject:Application:Issue Date:48RETransmission Oil Cooler Line Leak05-06 Dodge Ram 2500-5500June, 201548RETransmission Oil Cooler Line LeakWhile working on a 2005-2006 Dodge Ram R2500-R5500 equipped with a 5.9 D engine and a 48REtransmission, you may notice the transmission converter cooler hose (coolant) resting or rubbing onthe transmission converter cooler line (hydraulic) (Figure 1). Allowing the converter cooler hose to restor rub on the converter cooler line may cause a leak in the cooler line. It would be recommended toreposition the converter cooler hose away from the cooler line and insulate the cooler line to preventfurther damage (Figure 2).Thank you Jeff Funk of Specialty Transmission in Brighton, IL for providing this informationFigure 1Copyright 2015 ATRA All Rights ReservedPH Page 1 of 2

48RETransmission Oil Cooler Line Leak#1686Figure 2PH Page 2 of 2Copyright 2015 ATRA All Rights Reserved

Technical Bulletin #1687Transmission:Subject:Application:Issue Date:09GMissing B1 Clutch Housing Retaining Snap RingVWJune, 201509GMissing B1 Clutch Housing Retaining Snap RingIn the past there have been a number of inquiries concerning a missing B1 clutch housing retainingsnap ring in various Volkswagen models equipped with the 09G transaxle. We have seen a number ofthese vehicles in shops where upon disassembly there is no B1 clutch housing retaining snap ring.Upon closer inspection of the B1 clutch housing setup, the technician will notice the snap ring doesnot effectively retain the B1 clutch housing in the transmission, and is not necessary for normal operation. A good rule of thumb is to reuse the snap ring if it was installed in the transmission and foundduring disassembly and to leave it out if there was no snap ring installed. Refer to the figure below foridentification and location of the B1 clutch housing retaining snap ring.Copyright 2015 ATRA All Rights ReservedDC Page 1 of 1

Technical Bulletin #1688Transmission: 4AT Version 2 Phase 2Subject: Valve Body Layout and Solenoid Function w/2 Blue ConnectorsApplication: SubaruIssue Date: June, 20154AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionThis bulletin applies to the following vehicles: 2004 and later Forester Turbo, 2005 and later ForesterNon-Turbo, 2005 and later Legacy/Outback, 2006 and later Impreza Turbo and the 2005 and laterImpreza Non-Turbo.Subaru has a few different valve body configurations. The 4AT Version 2 Phase 2 has six solenoids ingroup and one linear pressure control solenoid that are separate. Many people refer to them as a “sixpack” style.The first step is to ID the valve body by the solenoid main connector. There are three different styles ofconnectors: single black, 2 blue and 2 red. Special Thanks to Perfection Plus Transmission Parts.Copyright 2015 ATRA All Rights ReservedJW Page 1 of 13

4AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionJW Page 2 of 13#1688Copyright 2015 ATRA All Rights Reserved

#16884AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionCopyright 2015 ATRA All Rights ReservedJW Page 3 of 13

4AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionJW Page 4 of 13#1688Copyright 2015 ATRA All Rights Reserved

#16884AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionCopyright 2015 ATRA All Rights ReservedJW Page 5 of 13

4AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionJW Page 6 of 13#1688Bore #Valve FunctionFree LengthOutside DiameterWire 6"0.045"3Low/Reverse1.258"0.354"0.031"4Transfer Clutch0.601"0.304"0.026"5Low Accumulator1.142"0.338"0.062"6Low Clutch1.35"0.328"0.021"72-4 Accumulator1.645"0.321"0.052"82-4 Brake1.276"0.326"0.021"9High Clutch1.55"0.329"0.021"10High 0.034"12Lock-up1.194"0.354"0.031"13Lube limit (.343 ball)1.514"0.354"0.039"14Line limit (.343 ball)2.693"0.374"0.061"15Pressure 052"172-4 everse boost1.884"0.36"0.041"Copyright 2015 ATRA All Rights Reserved

#16884AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionCopyright 2015 ATRA All Rights ReservedJW Page 7 of 13

4AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionJW Page 8 of 13#1688Copyright 2015 ATRA All Rights Reserved

#16884AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionCopyright 2015 ATRA All Rights ReservedJW Page 9 of 13

4AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionJW Page 10 of 13#1688Copyright 2015 ATRA All Rights Reserved

#16884AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionCopyright 2015 ATRA All Rights ReservedJW Page 11 of 13

4AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionJW Page 12 of 13#1688Copyright 2015 ATRA All Rights Reserved

#16884AT Version 2 Phase 2Valve Body Layout and Solenoid FunctionCopyright 2015 ATRA All Rights ReservedJW Page 13 of 13

Technical Bulletin #1689Transmission: 6L SeriesSubject: Erratic Line Pressure, Slipping, BurntClutches, Overheating ConcernsApplication: GMIssue Date: June, 20156L SeriesErratic Line Pressure, Silpping, Burnt Clutches, OverheatingWhile working on a G.M. vehicle equipped with a 6L series transmission, you may encounter erraticline pressure, slipping, burnt clutches transmission overheating concerns. These concerns may becaused by a worn pressure regulator valve and bore located in the pump. Replacing the pressure regulator valve & reaming the bore may be needed to repair this concern.Copyright 2015 ATRA All Rights ReservedPH Page 1 of 1

Transmission: Subject: Application: Issue Date: 48RE Transmission Oil Cooler Line Leak 05-06 Dodge Ram 2500-5500 June, 2015 Technical Bulletin #1686 48RE Transmission Oil Cooler Line Leak While working on a 2005-2006 Dodge Ram R2500-R5500 equipped with a 5.9 D engine and a 48RE